Heavy-Duty Carry-On Duffel Bag | OEM/ODM Manufacturer & B2B Supplier
Engineered for frequent travelers and corporate programs, this Carry-On Duffel Bag balances airline size restrictions with rugged load-bearing capacity. Designed as a versatile weekender or business travel bag, it features a structured main compartment, independent shoe garage, and reinforced load-bearing stress points. Built for B2B brands requiring consistent stitching, durable hardware, and tailored private-label branding.
Product Specifications & Downloadable Resources
|
Specification |
Standard Configuration |
Customization Options |
|
Dimensions |
50cm × 28cm × 30cm (20" × 11" × 12") |
Adjustable to match specific airline limits |
|
Capacity |
42 Liters |
30L – 55L range available |
|
Main Fabric |
900D Water-Resistant Oxford Polyester with PU backing |
1680D Ballistic Nylon, Waxed Canvas, TPU, GRS-Certified rPET |
|
Lining |
210D Polyester ripstop |
Custom printed brand logo lining |
|
Closure System |
Heavy-duty #10 YKK main zippers with lockable sliders |
Waterproof zippers, magnetic snaps |
|
Pocket Structure |
1 Main compartment, 1 vented shoe compartment, 1 wet pocket, 2 internal mesh pockets, 1 quick-access front zip pocket |
Modified internal dividers & laptop sleeve (up to 15.6") |
|
Weight |
1.15 kg (2.53 lbs) |
Varies by material selection |
|
Carrying Options |
Detachable padded shoulder strap, dual webbed grab handles, trolley sleeve |
Ergonomic backpack conversion straps |
Key Features
Airline Carry-On Compliance: Dimensions fall strictly within standard overhead bin and under-seat limits for major international airlines, reducing baggage check delays.
Load-Stress Reinforcement: Box-X and bar-tack stitching applied at all handle attachments and shoulder strap D-ring anchor points to withstand loads up to 25 kg without seam failure.
Isolated Wet/Dry Storage: Separate ventilated compartment isolates footwear or damp garments from clean apparel, maintaining hygiene during multi-day trips.
Trolley Pass-Through Sleeve: Integrated luggage handle sleeve secures the duffel firmly to rolling luggage handles for stable transit through airports.
Customization Options
Materials: Select from high-denier polyesters, ballistic nylons, or eco-friendly GRS-certified rPET fabrics derived from recycled ocean plastics.
Colorways: Pantone matching available for bulk fabric dyeing (Minimum 500 pcs per color).
Branding Methods: Custom rubber patches, metal hardware laser-engraving, high-density screen printing, and embroidered logos.
Hardware: Upgrade to branded pull tabs, zinc alloy buckles, or heavy-duty metal hooks.
Packaging: Individual polybag packing with desiccant; custom barcode sticker placement for FBA fulfillment readiness.
OEM & ODM Services
Pattern & Prototype Development: Send technical drawings, tech packs, or physical samples; digital sample patterns generated within 3 business days.
Material Sourcing: Direct access to audited fabric and accessory mills, providing certified tear-resistance, waterproof ratings (PU 3000mm+), and regulatory compliance.
Production Capacity: Automated cutting tables and 4 standardized assembly lines ensure steady output of 15,000 units per month with consistent stitch density.
Quality Control Protocol & Regulatory Compliance
Strict 4-stage inspection enforced prior to final packaging, backed by rigorous compliance standards:
Raw Material Inspection: Fabric tensile strength, color fastness (AATCC grade 4+), and hydrostatic pressure testing for waterproof coatings conducted per roll.
In-Process Monitoring: Needle detector screening, stitch count verification (8-10 stitches per inch), and zipper pull-force testing (minimum 50N resistance).
Dimension & Fit Check: Assembled bags measured against tolerance charts (±1 cm limit).
Final AQL 2.5 Inspection: Random sampling conducted according to ISO 2859-1 standards before carton sealing.
Regulatory Compliance: Materials fully compliant with REACH, RoHS, and California Proposition 65 chemical and heavy-metal safety standards for Western markets. Facility operates under BSCI audit guidelines.
Ordering Information
|
Minimum Order Quantity (MOQ) |
300 pcs per color/style for customized orders. |
|
Sample Lead Time |
5–7 working days for standard specs; 10–12 days for custom logo development. |
|
Production Lead Time |
25–35 days after pre-production sample approval and deposit receipt. |
|
Packaging Details |
Flattened, folded with internal paper stuffing, packed 5 pcs per 5-layer export master carton. |
|
Trade Terms |
FOB (Ningbo/Shanghai), CIF, or DDP air/sea freight available upon request. |
Frequently Asked Questions
Q: Can we request a physical sample before placing a bulk order?
A: Yes. Pre-production samples can be shipped via DHL/FedEx for evaluation. Sample fees are refundable upon placing a bulk order meeting the MOQ.
Q: What is the standard MOQ for private label production?
A: The baseline MOQ is 300 units per colorway, which allows custom logo branding, label placement, and custom hangtags.
Q: How do you verify the waterproof performance and material safety of the fabric?
A: Fabrics undergo hydrostatic pressure testing alongside mill test reports. MSDS and third-party test reports (REACH/RoHS) are available for download or provided upon request.
Q: Can the internal laptop compartment size be adjusted?
A: Yes. The internal padding and divider dimensions can be re-patterned to accommodate specific laptop sizes up to 17 inches.
Q: What payment terms do you accept for new accounts?
A: Standard terms are 30% T/T deposit upon contract signing, with the remaining 70% balance paid against copy of the Bill of Lading or after passing final inspection.
Q: Are your manufacturing processes compliant with social and environmental standards?
A: Our facility operates under BSCI audit guidelines, and we supply GRS-certified rPET fabrics complete with transactional certificates for eco-conscious global brands.
Request a Quote
To receive an accurate quotation within 24 hours, please provide the following details:
1.Target Quantity:
2.Dimensions / Capacity adjustments:
3.Material / Fabric preference:
4.Logo & Branding requirements:
5.Destination Port / Market (for compliance check):
6.Required Delivery Date:
[Submit Your Inquiry / Request Sample]
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